What is a good job for engineers to make ultra clear and fine line indication for all metal sheet processing works? Either it is pointing at long distance or high lighting ambient workshop occasions, it would be a good job for engineers and factory workers to operate a highly bright light emitted tool of a 532nm green laser line generator. It projects the brightest and the most sensitive color green light to the naked eyes, after cooperation with a qualified optic lens with different fan angles and constant power source supply, it is working well with a high precision, visualized straight line reference for metal sheet processing. This green line laser module is projecting good guidance line on high reflectivity metal surfaces such as steel, aluminum, and copper, which provides clear, interference-resistant line markings, offering precise positioning for cutting, bending, welding, and stamping processes. It replaces traditional marking tools, improving processing consistency and efficiency.
Compared to manual line drawing or printing works, the usual use of a 532nm green laser line generator always adopts an AC/DC adapter, thus it is able to make continuous green light and green line projection from beam aperture. Being made with advanced 532nm green DPSS laser tech within 5mW to 200mW output power, the visual sensitivity of 532nm green light is far higher than that of red light. On highly reflective metal surfaces such as stainless steel and aluminum plates, green laser line line markings remain clear and conspicuous. Even under strong workshop lighting and welding arc light interference, operators can quickly identify them, solving the pain points of traditional marking on metal surfaces where they are easily blurred or illegible due to reflections. When green line laser module gets correct selection of output power and optic lens fan angle, it enables high positioning accuracy and improving processing quality for multiple raw material processing works.
Being made with a qualified glass coated lens within 10 to 110 degree fan angle and adjustable focus optic lens design, when 532nm green laser line generator gets freely adjusted green line thickness and line emitting direction, this industrial grade module has a straightness error ≤0.1mm/m, and the line width can be controlled between 0.5~2mm, meeting the precision requirements of sheet metal processing. The high collimation design ensures the straightness of the markings over long distances (within 5 meters), effectively reducing defects such as cutting skew and bending misalignment, and improving the product yield of metal sheet processing. This green line laser module also bears vibration, high temperature radiation, making it suitable for the high-speed operation and harsh working environments of cutting and bending equipment.
Applications in material sheet processing:
Sheet Cutting Marking: 532nm green laser line generator projects a straight-line cutting reference line for plasma cutting machines, flame cutting machines, and shearing machines. It marks the cutting path of long plates, ensuring straight edges for batch cutting of thick and thin plates, reducing subsequent grinding processes.
Bending Positioning Assistance: Bending line marking for bending machines and edge bending machines. It accurately marks the bending position and angle reference of metal sheets, avoiding bending deviations and ensuring the forming accuracy of chassis, shelves, and sheet metal parts.
Welding Splicing Alignment: Green alignment laser is applied for a baseline for laser welding and arc welding, assisting in the precise butt joint of two or more metal plates, ensuring uniform weld gaps and flush splice edges, thus improving welding yield.
Punching and Marking Positioning: A baseline for hole arrangement on punch presses and drilling machines, as well as a pre-marking baseline before CNC machining, providing a clear positional reference for automated or manual processing.
Tag: laser line generator
Precise Work of Gaussian Beam 515nm Green Laser Line Generator for Garment Processing Use
Whatever kind of garment cloths users are trying to make ultra clear and precise line indication, not able to rely on any prior line drawing or printing work, it is making a better job to apply a highly intense and bright light emitted tool of a 515nm green laser line generator. Basically it keeps work with high sensitivity and easy absorbing green laser light directly from an import 515nm green laser diode, which is at least 5 times brighter than 650nm red light with the same output power. Under operation of correct use of output power and optic lens fan angle, this 515nm green line laser alignment still remains clear line indication even in bright workshops and under reflective fabrics. It always makes high precision line marking on garment cloths, maintaining excellent line straightness and narrow line width, noncontact and deformation free, ensuring strong consistency and significantly reducing cutting errors and rework.
From the very beginning design of a 515nm green laser line generator, it applies an import 515nm green laser diode within 50mW to 200mW as its beam emitting source. Only after it gets constant power source from an AC/DC adapter, there is no marking or templates required. It can greatly increase garment processing efficiency by 30%-50% and reduce fabric waste. Being made with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube, available with 16mm, 18.9mm and 26mm diameter design for different output power range, this green line laser alignment obtains superior nice heat dissipation, increasing stability and brightness green guidance indication for multiple garment processing works.
Equipped with APC, ACC driving circuit board, this glass coated lens made 515nm green laser line generator maintains continuous line projection and continuous operating lifetime of more than 8,000 hours. Available with wide fan angles of 10 to 110 degrees, it projects high linear quality and highly straight green reference line within 0.5 meter to 6 meters lengths. In addition, equipped with low beam divergence of less than 0.5mrad, the projected green line thickness can be adjusted within 0.3mm at 10cm, and 1mm to 2mm fineness at 2 meters distance. Within the long work distance of 25 meters, 515nm green line laser alignment is compatible with cotton, linen, synthetic fibers, leather, etc., without damaging the fabric, suitable for high-speed/automatic production lines.
Applications in garment making fields:
Cutting Bed Alignment: Projecting a linear line assists in the rapid alignment of multiple layers of fabric, preventing misalignment of patterns and stripes, suitable for positioning complex fabrics such as printed/checkered fabrics.
Fabric Cutting Machine Marking: Replacing chalk/rulers, providing a non-contact baseline. The cutter follows the light, with an error ≤0.3mm, suitable for reflective/dark fabrics.
Pocket Opening/Button Sealing: Projecting a precise linear line on pocket opening and button sealing machines to position pockets/buttons, reducing rework.
Sewing/Hemming Alignment: Projecting a straight line at flat seams and hemming stations to assist in consistent sewing/hemming trajectories, improving sewing and hemming accuracy.
Fabric Laying/Laying Guidance: Long-distance straight lines guide the fabric laying direction, ensuring parallelism between layers and improving laying efficiency and quality.
Application Advantages of 980nm Infrared Laser Line Generator In Industrial Inspection
What is a good solution for engineers and factory workers to make ultra clear and fine line indication for those of industrial inspection works? It is not workable at all to only rely on prior line drawing or printing work, not any longer limited by long distance, high height and other complex working environments etc, it always makes a good job to apply a long wavelength made device of a 980nm infrared line laser module. It is primarily used in industrial inspection for non contact line scanning, high precision dimensional measurement, detect or contour detection, and 3D reconstruction. Whenever it gets constant electric power source supply and proper use of output power and optic lens fan angles, this assistance part of IR laser line generator enables high precision, no visible interference and stable IR line projection for all online quality inspection works.
Unlike prior line drawing or printing work, the usual use of a 980nm infrared laser line generator gets no limitation by long distance, high height or other complex working environments as well. It applies an import 980nm infrared laser diode within 5mW to 500mW and high power up to 600mW to 1000mW. Being made with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube, it gets superior nice heat dissipation, and ultra stable infrared reference line projection in long term use. When IR laser line generator projects highly straight and fine infrared reference line, together with it small laser beam divergence fan angle of less than 2mrad. It is resulting in a positioning accuracy of ±0.1–±1mm, far superior to ordinary infrared LED line light sources, suitable for precision detection.
Configured with a glass window in front of laser beam aperture, 980nm infrared laser line generator can tolerate any harsh occasion of moisture, dust, rain, water or fog etc. 980nm is near infrared invisible light, resistant to sunlight and ambient light interference, and remains stable in outdoor/strong light environments. 980nm infrared laser light does not affect the human eye or visual systems, and there is no red glow. After its easy integration with any industrial inspecting machine or equipment, the infrared alignment laser line has high energy density, maintaining a stable line shape over distances of several meters to tens of meters, reducing transmission loss, and suitable for long distance line positioning and detection.
Applications in industrial inspections:
Surface and Contour Line Scanning: Detection of defects such as scratches, dents, bulges, and cracks in materials such as metal, plastic, and glass; measurement of flatness, edge straightness, width/thickness/gap of coils/sheets/films; achieving high-speed online inspection with infrared line scan cameras, uniform line width, and compatibility with continuous production lines.
High-Precision Dimensional and Gap Measurement: PCB/FPC board edge positioning, electronic component pin spacing/height measurement, mechanical part groove width/step difference detection; the line laser has a small divergence angle (typically ≤2mrad), a line width ≤1mm at 1 meter, and a positioning accuracy of **±0.1–±1mm**, replacing manual calipers/micrometers and improving efficiency by more than 10 times.
3D Contour and Volume Reconstruction: Based on the triangulation principle, used for 3D profilometers, industrial LiDAR, and volume/inventory scanning of material bins/shelves; compatible with AGV/AMR navigation, workpiece pose recognition, and glue/welding path guidance, quickly generating high-density point cloud data.
Special Material and Hidden Defect Detection: Photovoltaic cell PL imaging (hidden cracks, dirt, graphite boat marks), internal defect scanning of transparent plastics/dark metals, semiconductor wafer edge/chipping detection; the 980nm near-infrared light has strong penetration power, and can capture internal structural anomalies when combined with an infrared camera.
Equipment and Sensor Calibration: Infrared camera/line array detector field of view calibration, line laser sensor calibration, infrared optical system optical path debugging, providing a standard near-infrared light source to ensure detection consistency.
High Penetration Light 808nm Infrared Laser Line Generator for Multiple Field Use
What is a good solution to make ultra clear and precise line indication for all night version illumination fields? It is not easy to reach with any prior line drawing or printing work, but making even better job to apply a highly intense beam emitted tool of a 808nm infrared laser line generator. Not the same as any visible laser devices, 808nm invisible infrared laser light does not interfere with the human or visible light devices. When it makes the advanced use of an import 808nm infrared laser diode and qualified optic lens inside a durable housing tube, it is performing well with ultra fine, clear and straight infrared reference line projection at different work distances conveniently, suitable for precision processes.
After easy connects with an AC/DC adapter, within the lowest time and energy consumption, 808nm infrared laser line generator enables strong penetration and anti interference infrared laser light source generation at long extending distance. Near infrared laser light has low attenuation in dust, smoke or oil, which is resistant to strong light and and electromagnetic interference, suitable for harsh industrial environments, with stability superior to visible light sources. It applies an import 808nm infrared laser diode within 5mW to 500mW and high power range of 600mW to 1000mW, equipped with basic thermal emitting system inside a durable anodized aluminum alloy housing tube, infrared line laser module always gets superior nice beam stability, long term lasted IR line generation.
Being made with ultra compact size and durable structure design, this glass coated lens made infrared laser line generator is adaptable to different scenarios, supporting standard mounting interfaces, easy integration into small devices and production lines. When it gets wide fan angles of 10 to 110 degree, after proper adjustment of both of infrared line thickness and line emitting direction, this 808nm infrared laser module enables ultra fine and straight IR line indication, while still maintains high electro-optical conversion efficiency, low power consumption, and continuous working lifetime in proper use.
Applications in multiple fields:
Machining Positioning and Tool Setting: 808nm infrared laser line generator is used for benchmark marking on machine tools/cutting machines/welding machines/woodworking machinery, covering the entire line in one pass with sub-millimeter positioning accuracy.
Machine Vision and Inspection: Line structured light is used for part contour, surface defects, and dimensional measurement; suitable for semiconductor silicon wafer microcracks, photovoltaic panel defects, and electronic component mounting alignment.
AGV and Robot Navigation: Infrared linear path marking/obstacle avoidance light curtain supports SLAM navigation and precise docking, compatible with infrared vision, resistant to strong sunlight and dust in workshops.
Laser Pumping and Calibration: High-power auxiliary pumping alignment for Nd:YAG and other solid-state lasers;
Material Processing Guidance: 808nm Infrared alignment laser provides straight-line guidance for plastic welding (PP/ABS), 3D printing paths, and transparent film encapsulation; small heat-affected zone, suitable for heat-sensitive materials.
Cleanroom Precision Positioning: IR laser line projection is suitable for cleanroom equipment installation/production line calibration, eliminating visible dust adsorption; IC packaging and mounting positioning without interfering with precision optical sensors.
Reduced Production Cost Use of 660nm Red Line Laser Module in Textile Industry
What is an efficient job for garment makers to make ultra clear, fine and bright enough line indication for various garment cloth processing works? It is not easy to rely on primary manual line drawing or printing, but making even better job to apply a highly intense beam emitted tool of a 660nm red line laser module. It applies an import 660nm red laser diode and a qualified optic lens inside a different dimension metal housing tube. Cooperated with an external electric power source supply, after correct selection of both output power and optic lens fan angle, this laser line generator enables high red laser light visibility, ultra fine, clear and straight red reference line guidance onto multiple working surfaces conveniently.
Usually 660nm red line laser module applies an AC/DC adapter as its electric power source, not simply spending extra time on battery change, it is able to make continuous red laser light emission from an import 660nm red laser diode within 5mW to 500mW. In process of long term lasted red line generation, it is designed with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube, which enables superior nice heat dissipation and increasing stability red reference line projection within 10 hours per day. When laser line generator is pointing onto different color and pattern garment cloths, red reference line is still clearly visible under ambient lighting occasions, without bleed-through or residue, eliminating the need for repeated calibration.
When 660nm red line laser module applies a qualified glass coated lens within 10 to 110 degree fan angles, cooperated with adjustable focus optic lens in front of beam aperture, it is able to work with high straightness and high fineness red reference line projection. It enables controllable line thickness of only 1 to 2mm at 2 meters distance. Owing to its noncontact line indication, the whole process of garment cutting work can avoid cloth moving, reducing cut piece error, significantly lowering the scrap rate. Without spending extra time on manual line drawing or positioning work, this red line laser alignment enables conveniently installation, easy adjustment of red line thickness, and high speed line indication for multiple garment cloths processing works conveniently.
Applications in textile industry field:
Precise Cutting: 635nm red line laser module projects a baseline line onto the fabric laying machine/cutting table, replacing chalk/ink lines for quick alignment of patterns and stripes, and positioning of cut piece outlines.
Sewing Auxiliary Positioning: Uses a single-line alignment laser to mark seam positions, bag opening boundaries, and button centers on pocket opening machines, button attaching machines, and flat sewing machines, ensuring straight and uniform stitches.
Hemming/Ironing Guidance: Projects hemming lines onto ironing machines, guiding regular hemming of collars, cuffs, trouser hems, etc., ensuring consistent hemming width in batches and improving ironing neatness.
Sew/Assembly Calibration: Horizontal/vertical lines are projected during garment piece splicing and assembly to calibrate alignment and flatness, ensuring seamless and misaligned seams, such as shoulders and side seams.
Quality Inspection Assistance: Red laser line generator is marking dimensional baselines allows for quick comparison of garment dimensions, aiding in determining compliance with process standards and improving quality inspection efficiency.
Precise Machinery Processing with Gaussian Beam 635nm Red Laser Line Generator
Whatever kind of working surface users are not able to make ultra clear and precise line indication, in order to make sure of ideal accuracy measurement for all precise machinery processing works, it makes a good job to apply a pure light emitted tool of a 635nm red laser line generator. It applies an import 635nm red laser diode and a qualified optic lens inside a durable housing tube, and gets constant electric power source supply. Owing to its its pure and bright red laser light emission, together with its low beam divergence and special TEM00 laser beam mode, this red line laser module enables ultra fine, straight and bright red line indication in multiple operating workshop environments conveniently.
Commonly 635nm red laser line generator gets constant electric power source from a 5V, 9V, and 12V 1000mA AC/DC adapter, not spending extra time on prior line drawing or printing work, it always makes continuous red laser beam emission from its inner laser diode directly. For the most important of all, in order to make stable and clear line indication for other precise machinery processing works, it gets basic use of a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube. Whenever red line laser module is applying for wide range operating temperature, mechanical moving or calibration etc, it still maintains high penetration red laser light generation, and converts into ultra fine and straight red line projection in multiple working environments. For instance, in machining workshops, it gets no effect by interference factors such as metal dust and coolant mist exist. 635nm red laser light has better penetration than short-wavelength lasers, ensuring clear visibility of positioning lines even under complex conditions.
Employed by an import 635nm red laser diode within 5mW to 100mW and high power up to 150mW to 500mW, cooperated with a qualified glass coated lens within 10 to 110 degree fan angles, 635nm red laser line generator is performing well with high metal surface recognition. Highly pure and bright red laser light exhibits high contrast on common metal surfaces, allowing for clear identification of positioning lines without the need for additional colorant spraying, simplifying the operation process. Whenever red line laser module gets correct use of output power and optic lens fan angle, unaffected by vibration, it still maintains stable and fine enough line projection, and also boasts low power consumption, long service life, and significantly lower maintenance costs compared to other wavelength laser modules. Featured by compact size structure design, it allows for flexible integration with CNC machining equipment and automated production lines. It supports linkage with equipment control systems for precise automated positioning guidance.
Applications in precise machinery processing:
1. Cutting and Positioning: 635nm red laser line generator is installed near the machining area of lathes, milling machines, and planers, the projected linear laser marks the workpiece’s machining reference line or the tool’s trajectory, assisting operators in quickly calibrating the workpiece’s clamping position and ensuring cutting dimensional accuracy.
2. Sheet Metal Bending Assistance: Projecting a linear line onto a bending machine precisely positions the bending line and angle of sheet metal, avoiding manual marking errors and improving the consistency of sheet metal bending. Suitable for batch processing scenarios such as chassis and cabinets.
3. Welding Alignment Guidance: Red alignment laser is used with welding equipment, the alignment laser line marks the position and width of the weld, assisting welders or automated welding arms in accurately aligning the weld bevel, reducing welding misalignment and incomplete welds.
4. Workpiece Assembly Calibration: In the component assembly process, using the linear laser as a reference, the relative position and perpendicularity of multiple parts are calibrated, ensuring the overall accuracy of the assembled machine. Suitable for precision machinery, mold assembly, and other assembly scenarios.
Precise Cross Line Alignment Work with 532nm Green Cross Line Laser Module
What is an efficient job to make ultra clear, precise and fine enough cross line alignment at various work distances? Not able to reply on prior cross line drawing or printing work, a lot of engineers and professionals would prefer to operate a highly bright light emitted tool of a 532nm green cross line laser module. It applies advanced 532nm green DPSS laser tech and a qualified optic lens inside a durable metal housing tube, which also gets basic equipment with thermal emitting system inside a durable housing tube. When green cross laser alignment tool is applied for various scenarios, it projects highly precise cross line positioning and marking works. By outputting a clear green crosshair beam, it provides an intuitive baseline for operations, assisting in rapid alignment, calibration, and contour delineation, reducing human positioning errors.
Compared to any other visible laser devices among all optical spectrum, 532nm green laser light stands among the middle part, which assures the most sensitive color and the brightest green laser light emission from beam aperture. This green cross line laser module applies advanced 532nm green DPSS laser system within 5mW to 200mW. For the most important of all, in order to make long term lasted cross line alignment, it is equipped with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube, thus 532nm green cross laser alignment gets larger space leaving for tube heat dissipation, and achieves ultra stable and reliable green vertical and horizontal lines generation as long as 10 hours per day. The 532nm green laser light is resulting in significantly higher brightness than red/blue lasers at the same power. Visibility is superior in dim or low-light outdoor environments.
When a qualified glass coated lens is applied inside a durable anodized aluminum alloy housing tube, 532nm green cross line laser module gets different fan angles of 10, 15 and 110 degrees. Owing to its low laser beam divergence of less than 0.3mrad, green cross line maintains sharp crosshair edges, small marking deviation at long distances of 10 to 50 meters, and strong baseline stability. In practical cross line measuring works, only after correct selection of output power and optic lens fan angle, 532nm green alignment laser supports continuous and stable green laser light output, low power consumption, and excellent heat dissipation. It is suitable for industrial conditions from room temperature to -10~60℃, and is resistant to minor vibrations.
Applications:
Industrial Processing: Machining positioning, woodworking cutting marking, sheet metal bending alignment, LED screen assembly calibration.
Architectural Decoration: Wall leveling, ceiling layout, tile laying positioning, door and window installation benchmark marking.
Equipment Support: Automated production line positioning, machine tool processing benchmark lines, and alignment assistance for testing equipment.
Other Scenarios: Laboratory experiment positioning, stage lighting design, and security monitoring area division.
How Can Glass Coated Lens 515nm Green Laser Line Generator Work in Industrial Field
What is a good solution for engineers and factory workers to make ultra clear and precise enough line projection? It might be processing at different work distances and multiple lighting occasions, it would be a quite nice solution to apply a highly bright and intense beam emitted tool of a 515nm green laser line generator. It projects highly pure and easily absorbed green laser light directly from an import 515nm green laser diode. Under operation of various industrial precise line positioning work fields, only after its correct use of output power and optic lens fan angle, and proper integration with machinery processing device or equipment, green line laser alignment brings users easy reaching, noncontact and high precision forest green line projection onto any raw material surface conveniently.
The basic use of a 515nm green laser line generator can be used for highly clear and precise line indication for multiple raw material surfaces, such as metal, plastic or stone or wood etc. It applies an import 515nm green laser diode and a qualified glass coated lens within 10 to 110 degree fan angles inside a durable anodized aluminum alloy housing tube. It generates highly straight and fine green reference line within 0.5 meter to 6 meters length in use. Cooperated with its low laser beam divergence and specially designed adjustable focus optic lens in front of beam aperture, this 515nm green line laser alignment ensures adjusted green line thickness, and increasing accuracy green line projection at greater distance and higher lighting occasion as well.
Being made with durable anodized aluminum alloy housing tube, equipped with APC, ACC driving circuit board, 515nm green laser line generator keeps work with continuous green laser light and green reference line projection. It can make 24 hours continuous green line projection, the line positioning deviation is minimal and unaffected by environmental factors such as temperature (-20℃-60℃) and humidity, such as rain, water, fog or dust as well. In various operating distances, green alignment laser maintains stable line indication and good performance of waterproof, dust proof, and impact resistant performance etc. It is adaptable to complex industrial environments such as workshops and outdoors. Only if it gets proper integration with industrial machine or equipment, it can make ultra clear, precise and fine line alignment as expected.
When 515nm green laser line generator is operating for multiple raw material processing works, which is working together with CNC lathes, milling machines, cutting machines (metal/stone/wood), bending machines, etc. It enables correct use of output power and optic lens fan angle, which can greatly reduce error caused by manual operation and ensure processing size accuracy. Not relying on manual labor force input or professionals skills, green alignment laser should also be operated with basic wearing of laser safety glasses and avoiding eye exposure to beam aperture, thus it makes sure of easy, free and secured line generation for all machinery processing works conveniently.
General Analysis of 445nm Blue Line Laser Module of Performance and Application
Whatever kind of working surface users are in need of ultra fine and straight line indication onto different working surfaces, it would become a major trend for professionals and engineers to apply a highly intense beam emitted tool of a 445nm blue line laser module. It applies a much shorter wavelength of 445nm blue laser light with high photon energy, its luminous efficiency is superior to red and infrared laser modules with the same output power. Usually it applies an import 445nm blue laser diode and a qualified glass coated lens with different fan angles. When laser line generator gets high visual clarity, it can also clearly display a line trajectory even in low-light industrial environments.
Usually 445nm blue line laser module applies a qualified glass coated lens within 10 to 110 degree fan angles, which enables high linear quality and sharp edge blue reference line within 0.5 meter to 6 meters length in use. When it is in need to make long term lasted line generation stably, it has been equipped with a metal heat sink cooling system inside a durable anodized aluminum alloy housing tube. When laser line generator gets larger space leaving for tube heat dissipation, it can achieve high level of stability and high accuracy blue reference line projection as long as 8 to 10 hours per day, unaffected by overheating and over current impact as well. According to quite easy screw of laser beam aperture part, after its immediate blue laser light concentration, it converts into increasing brightness and fineness blue line projection at a longer distance easily, and maintains a small straightness error ≤0.1%.
On consideration of its long team lasted line projection in multiple application fields, Gaussian beam 445nm blue line laser module applies APC, ACC intelligent feedback controlled electric driving circuit design, which assures constant blue laser light emission and ultra stable blue line projection within wide range operating temperature range of (-20℃-60℃), adaptable to high and low temperature and humidity fluctuations in industrial workshops; employs constant current drive circuit, power stability ≤±3% (continuous operation for 24 hours), avoiding impact on application accuracy due to power drift. It always enables low production cost and low energy consumption, and gets wide applications in various industrial and high tech precise line positioning work fields conveniently.
General applications in industrial fields:
1. Precision Machining Positioning. 445nm blue line laser module can be applied for clear line indication for metal sheet cutting, glass curtain wall cutting, ceramic substrate engraving, PCB board circuit positioning. It is fixed to the actuator of processing equipment (cutting machine, engraving machine). Calibration ensures the laser line aligns with the equipment’s processing path. During operation, the laser line serves as the reference trajectory for linear cutting, engraving, or alignment of materials, replacing traditional mechanical positioning and improving processing accuracy.
2. Assembly and Welding Guidance: blue laser line generator is applied for processing works of automotive parts assembly (e.g., door hinge installation), electronic component welding (e.g., connector pin welding), pipe butt welding. Adjust the length and width of the blue alignment laser line according to assembly/welding requirements. Fix the module next to the assembly table or welding machine, allowing the laser line to mark the installation reference line or welding joint position of the parts. Operators or automated equipment follow the line guidance to complete precise assembly and welding, reducing assembly deviations and welding defects.
3. Material Sorting and Alignment: Accessory part of a 445nm blue line laser module can be used for automated production line material sorting (e.g., sorting different sizes of plastic parts), cardboard packaging alignment, roll material (e.g., film, metal foil) winding alignment. It can be installed on both sides or at the end of the production line, ensuring the straight line is perpendicular to the conveyor direction. When materials pass by, if they deviate from the straight line reference, sensors beside the production line will capture the deviation signal, controlling the conveyor mechanism to adjust the material position, achieving precise sorting and alignment.
Advantageous Use of 405nm Violet Laser Line Generator For Tire Positioning
What is an efficient job for engineers and factory worker to make ultra clear and fine enough line indication for all tire production positioning fields? It is far more enough to reach with prior manual or mechanical line aligning or drawing work, however, it would be a much better solution to apply a direct diode emission made device, such as a 405nm violet laser line generator. Being made with an import 405nm violet laser diode and a qualified optic lens with different fan angles inside a durable metal housing tube, connected with constant electric power source supply, this industrial stabilized violet line laser module enables strong environmental stabilization, ultra clear and straight violet reference line projection for all laser car wheel alignment works conveniently.
From the very beginning design of this short wavelength device of 405nm violet laser line generator, it has just got superior nice advantages in car wheel alignment works. Violet laser light always provides high contrast on the black tire surface, ensuring clear line marking even under complex lighting conditions in the workshop. Based on the lighting occasion and operating work distance, only if violet laser module gets correct use of output power and optic lens fan angle, it is solving the problem of unclear positioning of dark tires under ordinary light.
When line generation work is processing onto different working surfaces, owing to the adoption of a qualified glass coated lens within 10 to 110 degree fan angles and glass window in front of laser beam aperture, 405nm violet laser line generator keeps work with high photoelectric ability and highly powerful violet laser beam emission at long extending distance. It is converted into a ultra clear and straight violet reference line within 0.5 meter to 6 meters length in continuous use. Cooperated with adjustable focus optic lens design, once highly powerful violet laser light is immediately concentrated, violet line laser module gets increasing accuracy and fineness violet reference line projection for both of greater distance and higher lighting occasions as well. Violet laser line width can be as low as 10-80μm, meeting the micron-level alignment requirements of multi-layer tire material bonding.
When 405nm violet laser line generator is working together with car wheel alignment device or equipment, it has been equipped with APC, ACC driving circuit board. It maintains ultra high laser beam stability, constant violet laser line projection, without any effect by increasing temperature and serious electric current impact as well. When laser car wheel alignment is processing continuously for extended periods in workshop environments ranging from -10℃ to 70℃, violet alignment laser is still unaffected by temperature fluctuations. Owing to its ultra compact size and durable structure design, whenever it gets proper integration with desired machine or device, it allows for quick adaptation to the positioning needs of tires of different sizes without complex adjustments.